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How does a DEF sensor work?

2025-12-31

A DEF sensor works by monitoring the level and concentration of Diesel Exhaust Fluid (DEF) in a vehicle's exhaust system to ensure the proper functioning of the Selective Catalytic Reduction (SCR) system, which reduces harmful emissions. Here's how it works:

1. ‌Core Functions

  • Level Monitoring‌: It continuously measures the DEF level in the storage tank. When the level drops below a certain threshold, it triggers an alert.
  • Concentration Detection‌: Using sensors that measure electrical conductivity or refractive index, it checks the urea concentration in DEF to ensure it meets the standard (typically 32.5%).

2. ‌Working Process

  1. Signal Acquisition‌: The sensor converts the level and concentration data into electrical signals.
  2. Data Processing‌: These signals are amplified and filtered before being sent to the vehicle's Electronic Control Unit (ECU).
  3. Feedback Control‌: The ECU uses this data to adjust the SCR system's operation. If DEF is insufficient, it may limit engine power.

3. ‌Technical Features

  • High Precision‌: It employs temperature compensation to maintain accuracy even in extreme conditions.
  • Interference Resistance‌: Shielding design minimizes electromagnetic interference, ensuring stable signals.

4. ‌Applications

  • Commercial Vehicles‌: Such as trucks and buses, used to meet emission standards like Euro VI.
  • Construction Machinery‌: Like excavators and loaders, ensuring the efficient operation of exhaust treatment systems.
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Home > News >

Company news about-How does a DEF sensor work?

How does a DEF sensor work?

2025-12-31

A DEF sensor works by monitoring the level and concentration of Diesel Exhaust Fluid (DEF) in a vehicle's exhaust system to ensure the proper functioning of the Selective Catalytic Reduction (SCR) system, which reduces harmful emissions. Here's how it works:

1. ‌Core Functions

  • Level Monitoring‌: It continuously measures the DEF level in the storage tank. When the level drops below a certain threshold, it triggers an alert.
  • Concentration Detection‌: Using sensors that measure electrical conductivity or refractive index, it checks the urea concentration in DEF to ensure it meets the standard (typically 32.5%).

2. ‌Working Process

  1. Signal Acquisition‌: The sensor converts the level and concentration data into electrical signals.
  2. Data Processing‌: These signals are amplified and filtered before being sent to the vehicle's Electronic Control Unit (ECU).
  3. Feedback Control‌: The ECU uses this data to adjust the SCR system's operation. If DEF is insufficient, it may limit engine power.

3. ‌Technical Features

  • High Precision‌: It employs temperature compensation to maintain accuracy even in extreme conditions.
  • Interference Resistance‌: Shielding design minimizes electromagnetic interference, ensuring stable signals.

4. ‌Applications

  • Commercial Vehicles‌: Such as trucks and buses, used to meet emission standards like Euro VI.
  • Construction Machinery‌: Like excavators and loaders, ensuring the efficient operation of exhaust treatment systems.